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IDProjectCategoryView StatusLast Update
0000094vehicle serviceSuzuki GSR400public2024-06-08 16:33
ReporterDigitalMy 
PrioritynormalSeverityminorReproducibilityN/A
Status resolvedResolutionfixed 
Summary0000094: Replace filters and liquids and bulbs in GSR400 (new season)
DescriptionGK7DA Suzuki motorcycle service
Same for GSR600

Air filter 13780-44G00-000
Filter, breather 13788-44G00-000
Filter, breather 13789-44G00-000
Oil filter 16510-03G00-X07 / 16510-07J00-000
Fuel filter (GSR400K6) is /15420-44G00 before pump
and plastic enclosure output filter after pump /15410-41G00-000 expensive one

Engine oil: 10W40 4T 3.2L
Engine cooliant (antifreeze): any 2.8 L
Brake fluid: Dot4
Steps To ReproduceUser manual allows 4T oil
10W-40 SF or SG (API) SH or SJ with MA (JASO)
From service manual
oil change............................................................... 3200 ml
with filter change .................................................. 3600 ml
overhaul ................................................................ 3900 ml
TagsNo tags attached.

Relationships

related to 0000146 resolvedDigitalMy Change engine oil Toyota Sera cars (periodic technical inspection and insurance) 
related to 0002346 assignedDigitalMy Periodic technical inspection of Suzuki GSR400 
related to 0002347 assignedDigitalMy Fix unstable engine run of Suzuki GSR400 (2006 model) 

Activities

DigitalMy

2014-04-29 12:52

administrator   ~0000102

Last edited: 2020-07-09 12:02

View 13 revisions

Also need to change:

headlamp bulb 09471-12185-000 / H4 type
headlamp bulb is 12v 60/55w H4 -> need replacement -> done
not POSITION LIGHT (2pcs) 12V 5W above headlamp (W5W) /09471-12216

Hose, water drain lower 44423-44G30-000, 44423-44G00-000 and 44424-44G00-000

DigitalMy

2014-04-29 13:19

administrator   ~0000105

Last edited: 2024-06-08 16:33

View 20 revisions

Motul engine oil "5100 ESTER 4T 10W-40", 4L -> ordered (Exist) -> replaced (used in 2016)
Motul 104091 fits also.

Oil filter has D=68mm, thread=M20x1.0 ->
Sakura C-9301 -> ordered -> installed (2016 and 2023)
Also compatible HIFLO FILTRO HF138 HF138C HF138RC, MANN MW65 (HF 138), and many other...

synthetic
Motul 7100 10W-40 4T engine oil -> ordered (Techport) -> replaced (2017)
Compatibe: GT Oil 8809059407820
Compatible: ELF 194966 Moto 4 Road 10W-40 4T (used in 2018)
Compatible: Valvoline SYNpower 4T 10W40 SN (4L) VE14007 (used in 2021)
Compatible: Mannol 7812 4T 10W40 MA2 (used in 2023) , same Mannol 1963 (4L) synthetic
API SJ; newer "L" "M" "N" should be good as well
JASO MA-2 (or MA)


magnetic oil pan drain bolt M14*1.25 -> ordered no-name for next time oil change (2018)
Torque wrench 23 N*m
Oil volume 3.2 litre in GSR400

DigitalMy

2015-02-16 18:23

administrator   ~0000214

Last edited: 2021-05-07 19:20

View 8 revisions

Fuel filter:

is located inside (under) fuel tank, with pump,
original filter assembly with motor is an expensive item, /15420-05H00-000
find aftermarket part and clean it

FF201 - purchased no-name version (similar to 15420-44G00 strainer)
it has different height and shape, but size and connection diameter fits good
see 0002347 with fuel pump cleaning

DigitalMy

2017-06-28 12:59

administrator   ~0000544

Last edited: 2018-04-08 10:19

View 2 revisions

headlamp bulb replaced with H4 LED low-power,
need LED high-power, got -> replaced

also need position light LED -> got, replaced LED

DigitalMy

2018-04-08 10:21

administrator   ~0000652

Last edited: 2021-05-08 08:55

View 8 revisions

Engine air filer:
HIFLO FILTRO HFA3613 compatible (14USD) -> replaced this air filter on GSR400 2020-06-25
K&N SU6006 (55USD)
Suzuki 1378044G00 (original) 20USD

On air cleaner bottom there is intake temperature sensor /13650-61B00 with 2-pin connector
measure inside air cleaner

Near air cleaner on right side located air pressure sensor /15630-29G10 with 3-pin connector
open to measure outside

On air cleaner rear side located air pressure sensor /15630-29G10 with 3-pin connector
code is 100798-736 29G1
connected to input manifold

DigitalMy

2020-06-26 12:23

administrator  

DigitalMy

2020-07-09 11:52

administrator   ~0003936

Last edited: 2021-05-06 10:54

View 9 revisions

Spark info:
Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appearing or dark color, replace the spark plug with hotter type one.
If it is white or glazed appearing, replace the spark plug with colder type one.

was since 2012: NGK CR8E -> replaced in 2017 (4pcs) with Denso U27ESR-N
Plug spark Suzuki (ngk,cr9e; Denso U27ESR-N) /09482-00458-000
-> purchased and installed Denso "U27"
M10*1.0mm thread L=19mm, wrench 16mm


Denso U27ESR-N result is not good: unstable work on cold
CR8E - low temp , warm spark
CR9E - mid temp , neutral spark
CR10E - high temp , cold spark
so, next time replace to "8" warm model /09482-00456-000 or Denso equvivalent u24esr-n /09482-00457-000
because I got dark ring and wet edge


Torque wrench 12 N*m
Spark plug gap: 0.7 – 0.8 mm



Denso_U24ESR-N_spark.jpg (43,970 bytes)
Denso_U24ESR-N_spark.jpg (43,970 bytes)
NGK_CR8E_spark.jpg (150,372 bytes)
NGK_CR8E_spark.jpg (150,372 bytes)

DigitalMy

2021-05-06 10:53

administrator   ~0007020

Last edited: 2021-05-06 10:57

View 2 revisions

Installed replacement spark (2021):
Bosch 242060501 UR2CC cheapmost spark of this size-> 4pcs ordered in 2020-07-14 -> installed in 2021-04-13
> possibly cold model
Bosch number /0242-060-501-770



DigitalMy

2024-06-08 15:10

administrator   ~0014272

2024-06-26:
Oil Mannol 7812 4T 10W40 MA2 (3L)
filter Metaco 1061003

1061003.jpg (18,537 bytes)
1061003.jpg (18,537 bytes)