View Issue Details
ID | Project | Category | View Status | Date Submitted | Last Update |
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0000094 | vehicle service | Suzuki GSR400 | public | 2014-04-29 10:32 | 2024-06-08 16:33 |
Reporter | DigitalMy | ||||
Priority | normal | Severity | minor | Reproducibility | N/A |
Status | resolved | Resolution | fixed | ||
Summary | 0000094: Replace filters and liquids and bulbs in GSR400 (new season) | ||||
Description | GK7DA Suzuki motorcycle service Same for GSR600 Air filter 13780-44G00-000 Filter, breather 13788-44G00-000 Filter, breather 13789-44G00-000 Oil filter 16510-03G00-X07 / 16510-07J00-000 Fuel filter (GSR400K6) is /15420-44G00 before pump and plastic enclosure output filter after pump /15410-41G00-000 expensive one Engine oil: 10W40 4T 3.2L Engine cooliant (antifreeze): any 2.8 L Brake fluid: Dot4 | ||||
Steps To Reproduce | User manual allows 4T oil 10W-40 SF or SG (API) SH or SJ with MA (JASO) From service manual oil change............................................................... 3200 ml with filter change .................................................. 3600 ml overhaul ................................................................ 3900 ml | ||||
Tags | No tags attached. | ||||
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Also need to change: headlamp bulb 09471-12185-000 / H4 type headlamp bulb is 12v 60/55w H4 -> need replacement -> done not POSITION LIGHT (2pcs) 12V 5W above headlamp (W5W) /09471-12216 Hose, water drain lower 44423-44G30-000, 44423-44G00-000 and 44424-44G00-000 |
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Motul engine oil "5100 ESTER 4T 10W-40", 4L -> ordered (Exist) -> replaced (used in 2016) Motul 104091 fits also. Oil filter has D=68mm, thread=M20x1.0 -> Sakura C-9301 -> ordered -> installed (2016 and 2023) Also compatible HIFLO FILTRO HF138 HF138C HF138RC, MANN MW65 (HF 138), and many other... synthetic Motul 7100 10W-40 4T engine oil -> ordered (Techport) -> replaced (2017) Compatibe: GT Oil 8809059407820 Compatible: ELF 194966 Moto 4 Road 10W-40 4T (used in 2018) Compatible: Valvoline SYNpower 4T 10W40 SN (4L) VE14007 (used in 2021) Compatible: Mannol 7812 4T 10W40 MA2 (used in 2023) , same Mannol 1963 (4L) synthetic API SJ; newer "L" "M" "N" should be good as well JASO MA-2 (or MA) magnetic oil pan drain bolt M14*1.25 -> ordered no-name for next time oil change (2018) Torque wrench 23 N*m Oil volume 3.2 litre in GSR400 |
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Fuel filter: is located inside (under) fuel tank, with pump, original filter assembly with motor is an expensive item, /15420-05H00-000 find aftermarket part and clean it FF201 - purchased no-name version (similar to 15420-44G00 strainer) it has different height and shape, but size and connection diameter fits good see 0002347 with fuel pump cleaning |
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headlamp bulb replaced with H4 LED low-power, need LED high-power, got -> replaced also need position light LED -> got, replaced LED |
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Engine air filer: HIFLO FILTRO HFA3613 compatible (14USD) -> replaced this air filter on GSR400 2020-06-25 K&N SU6006 (55USD) Suzuki 1378044G00 (original) 20USD On air cleaner bottom there is intake temperature sensor /13650-61B00 with 2-pin connector measure inside air cleaner Near air cleaner on right side located air pressure sensor /15630-29G10 with 3-pin connector open to measure outside On air cleaner rear side located air pressure sensor /15630-29G10 with 3-pin connector code is 100798-736 29G1 connected to input manifold |
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Spark info: Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appearing or dark color, replace the spark plug with hotter type one. If it is white or glazed appearing, replace the spark plug with colder type one. was since 2012: NGK CR8E -> replaced in 2017 (4pcs) with Denso U27ESR-N Plug spark Suzuki (ngk,cr9e; Denso U27ESR-N) /09482-00458-000 -> purchased and installed Denso "U27" M10*1.0mm thread L=19mm, wrench 16mm Denso U27ESR-N result is not good: unstable work on cold CR8E - low temp , warm spark CR9E - mid temp , neutral spark CR10E - high temp , cold spark so, next time replace to "8" warm model /09482-00456-000 or Denso equvivalent u24esr-n /09482-00457-000 because I got dark ring and wet edge Torque wrench 12 N*m Spark plug gap: 0.7 – 0.8 mm |
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Installed replacement spark (2021): Bosch 242060501 UR2CC cheapmost spark of this size-> 4pcs ordered in 2020-07-14 -> installed in 2021-04-13 > possibly cold model Bosch number /0242-060-501-770 |
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2024-06-26: Oil Mannol 7812 4T 10W40 MA2 (3L) filter Metaco 1061003 |