View Issue Details

IDProjectCategoryView StatusLast Update
0000121vehicle serviceToyota SERApublic2019-02-09 10:30
ReporterDigitalMy 
PrioritynormalSeverityminorReproducibilityalways
Status checkingResolutionopen 
Summary0000121: Blocked shaft in alternator Sera EXY10
DescriptionChange ALTERNATOR ASSY /27060-11060 or 27060-11200
12V
70A
190x180x160mm
5200g
it was used for Toyota engines: 4EFE 4EFTE 5EFE 5EFHE
with round 3-pin connector + battery terminal
TagsNo tags attached.

Relationships

related to 0000069 resolvedDigitalMy Loud noise, squeal, clanking on engine running /change load / Toyota Sera 

Activities

DigitalMy

2014-07-22 11:14

administrator   ~0000153

Last edited: 2016-09-05 16:25

View 5 revisions

New Sera models equipped with /27060-11281 and 27060-11280
This is AC 3-phase alternator
Compatible parts: /27060-11340 and /27060-11270 and /27060-11120 /27060-11030

DigitalMy

2014-08-10 17:08

administrator   ~0000159

Last edited: 2018-08-25 10:39

View 16 revisions

Bought second hand alternator for 500RUR only.
model is /27060-11281
12V 70A DENSO (101211-5970)

SERA03 alternator has different 3-pin connector,
original SERA01 is round, and this has oval, but fully compatible with engine 5E,
working good after changed connector

27700A REGULATOR ASSY, GENERATOR /27700-74030 /27700-11070 (SERA03 has oval connector; like UTM RN6439A)
/27700-11030 (SERA02; round connector)
/27700-70030 (SERA01; round connector; like UTM RN6436A)
-> replaced regulator with compatible UTM RN6220A -> installed to EXY10-0005136 (to second-hand alternator)

27357 HOLDER, ALTERNATOR, W/RECTIFIER /27357-74050 /27357-74160 /27357-62040
 diode bridge AEN0731 (UTM EN0731A EN0731B EN0731C): AEN0402
12 volt; od:103mm; dq: 8 pcs; da: 50 amp; b+: M6; bl: 43mm; dd: no

Compatible model UTM EN0731C (YY17K03 NPD10304L-1) has 4pcs "BN504 70210 P" and 4pcs "BN504 70209 N" in pairs (linked by copper bus, which each has "middle" terminal, connected to stator),
where "N" side (upper level) goes to ground, and "P" side (lower level) goes to "B" terminal.

Original DENSO model has 3 diode pairs.
original DENSO rectifier has insulation covered diodes (both levels).

DigitalMy

2014-08-10 17:48

administrator   ~0000160

Last edited: 2018-08-25 10:40

View 4 revisions

Alternator has 22mm NUT in pulley.
There is triangle aperture on pulley.

5E Toyota engine alternator pulley has double HEX inside: 22mm (nut) + 10mm (shaft) wrench size.
must remove sheave before split casing into front and rear parts (fastened 4pcs nuts, 8mm wrench)

DigitalMy

2014-08-11 11:15

administrator  

DetailImage-alterna.jpg (12,432 bytes)
DetailImage-alterna.jpg (12,432 bytes)

DigitalMy

2014-08-26 09:34

administrator   ~0000176

new connector has 3 wire in a row:
white -> S -> Battery Voltage Sense (Input)
red/blue -> IG -> Ignition Switch (Input)
yellow -> L -> Alternator Charge Warning Light (Output)

DigitalMy

2016-05-05 19:02

administrator   ~0000365

Last edited: 2018-08-25 10:45

View 11 revisions

Need replace ALTERNATOR BRUSH

with holder (best choice - no soldering - worth buying UTM HN3673A)
newer \27370-75060
older \27370-42010

without holder (just brushes):
newer \27371-70300 (purchased and soldered Krauf AHN0371)
older \27371-63020

DigitalMy

2016-09-04 14:19

administrator   ~0000421

Last edited: 2016-10-17 20:15

View 3 revisions

Got error lights on panel: battery and heat.

Tested problem power in EXY10-0005136 error battery indicator state.
With no extra load it was 14.65V on battery and 14.75 on alternator B terminal.
Close front lights give 14.50v, and both lights 14.35v.
Acceleration from default 800rpm to 4000rpm does not change voltage.
Off engine gives 13.00V on battery.

Maybe, "S" terminal gives wrong information to alternator, moreover one of wires go to Starline alarm

DigitalMy

2018-02-19 13:45

administrator  

Krauf_AHN0371.JPG (686,786 bytes)

DigitalMy

2018-02-21 08:26

administrator  

DigitalMy

2018-03-03 10:10

administrator  

EN0731C_UTM_04.JPG (522,941 bytes)

DigitalMy

2018-03-03 10:10

administrator  

EN0731C_UTM_05.JPG (423,955 bytes)

DigitalMy

2018-08-24 15:35

administrator   ~0000681

Last edited: 2019-02-09 10:30

View 13 revisions

Have one Sera which no charging battery.
replaced brush, still no charge on EXY10 (red),
 
need test more electric chains

removed rectifier and found 2 diode pairs are rusted completely, only 1 pair left working... replaced rectifier from other (old) alternator (total voltage drop is 0.87V)- and it works fine

found cling effect made by rotor inside housing, disassembly pending

front bearing /90099-10160 -> Wai 10-3042-4W d=17mm D=52mm h=16mm (frame aperture D=34mm)

rear bearing /90099-10140 -> Wai 10-2021-4W d=15mm D=35mm h=13mm (frame aperture D=18mm)

M14*1.5mm (front pulley) flanged NUT (W=22mm) /90099-05171 (cannot untwist remove) -> cut and replace, compatible HC-Cargo 191298

DigitalMy

2018-09-03 22:54

administrator  

90099-05171.jpg (8,495 bytes)
90099-05171.jpg (8,495 bytes)

DigitalMy

2018-09-07 00:41

administrator   ~0000686

Stator: each of 4 connectors have 0.3 Ohm
Rotor: 5.0 Ohm