View Issue Details

IDProjectCategoryView StatusLast Update
0000256vehicle serviceToyota SERApublic2018-11-29 09:35
ReporterDigitalMy 
PriorityhighSeverityminorReproducibilityN/A
Status testingResolutionopen 
Summary0000256: Fix heating (mostly winter use car) in Toyota Sera EXY10
DescriptionThere is no heat in the cabin until engine warmed up.
Cooler A/C is not working, just blows normal air... & air conditioning in linked topic.

Parts:
heater radiator assy is /87150-18030 /87150-18040 (1990) /87150-18031 /87150-18041 (1992)
AMPLIFIER ASSY /88650-18010
heater radiator /87107-18010 and /87107-18020
resistor /88032-18010
TagsNo tags attached.

Relationships

related to 0000268 assignedDigitalMy Repair air conditioner in EXY10 

Activities

DigitalMy

2018-11-16 19:43

administrator   ~0000711

1. Install additional heater with remote (Starline) control.
2. Connect seat heaters to remote control.
3. Install seat heaters buttons near shift lever (on middle panel).

DigitalMy

2018-11-16 19:47

administrator   ~0000712

Last edited: 2018-11-29 14:14

View 3 revisions

Seat heaters and additional heater - should use additional relay + fuse for power in.
A. Arduino Uno main controller
B. Relay 5V controlled by Arduino board - power on all heaters (as HEAT_relay ON signal)
C. Current and voltage sensor MAX471 - to turn off relay (B) in case below 13.0V power in
D. Two transistors for heaters power regulation

1. B+ power with separate manual switch to microcontroller (not after main relay)
2. Voltage single sensor on Cabin lights wire - detect forgotten lights (and manage button LED)
3. Ground - common
4. Battery fused power (installed thick wire)

DigitalMy

2018-11-28 00:41

administrator   ~0000717

Last edited: 2018-11-29 09:29

View 7 revisions

Basic seat heater made from 4 pads paralleled,
controller is HEAT4 PCB with IRL3103 power transistor, managed by 8-Pin, 8-Bit CMOS EPROM microcontroller 12C509A (3.0-5.5V 4MHz)

2-button (A with label and B without picture) switch
5-wire from 7-pin:
1) normal - connected to pin 6 (unused), pressed A - connected to pin 2
2) normal - not connected , pressed A - connected to pin 1 , pressed B - connected to pin 7 , it is G-in pin and of LED (-)
4) orange = power +12V DC for LED_0 - joined /brown goes directly to pads now. Can be used separately with interior lights only
5) G-in LED_0 power, directly soldered "frame" (-) wire, on board, same as pin 2
7) normal - connected to pin 3 (unused), pressed B - connected to pin 2
both LED (+) comes from chip 12C509A 04I/POJG 0432

It works like this:
power in +12V -> led on button A label is on
press button A -> main led green, heat L1 (min) on
press button A -> main led green+red, heat L2 (mid) on
press button A -> main led red, heat L2 (max) is on
press button B -> main led off, heat L0 (off)

in case power back -> level 0 (off) will be...

DigitalMy

2018-11-29 09:35

administrator  

PIC12C509A_.jpg (19,731 bytes)
PIC12C509A_.jpg (19,731 bytes)