View Issue Details

IDProjectCategoryView StatusLast Update
0000270vehicle serviceSuzuki EVERYpublic2022-05-04 22:00
ReporterDigitalMy 
PrioritynormalSeverityminorReproducibilityhave not tried
Status assignedResolutionopen 
Summary0000270: Suzuki Every (2010) repair interior and body
DescriptionDA64V body , generation 4

Repair:
1. hood + front right body damage -> currently normal state
2. rear door damage
3. corrosion body parts - everywhere (many places)
4. internal rear salon\cabin lamp assy /36210-68H00-6GS or /36210-68H02-6GS
4.1. lens /36212-68H00 or /36212-68H01-000 -> 500RUR
4.2. BULB (12V,8W) /09471-12113 -> get LED -> installed LED plate
4.3. socket for bulb /36218-74F00-000 -> purchase priority 90RUR -> done "Toshiba V-2"
it is standard socket used in many vehicle models

Steps To ReproduceDA64V-392548
is EBD-DA64V

frameno: DA64V
serialno: 392548
catalogno: DA64V-4
modelcode: DA64V
modelname: CARRY/ EVERY
modelnameno: 09
year: 2010
month: 01
colorcode: Z2S (SILVER, SILKY SILVER, SILKY SILVER-MET, 1998 - 2015)
trimcode: C02
code: ABS
blockcode: 10
TagsNo tags attached.

Relationships

related to 0000293 assignedDigitalMy Suzuki Every (2010) repair body rust 
related to 0001315 resolvedDigitalMy Suzuki Every (2010) replace front hub bearing 

Activities

DigitalMy

2018-11-01 19:07

administrator   ~0000691

Last edited: 2020-09-06 13:54

View 14 revisions

EBD-DA64V
body size 3395 x 1475 x 1875mm
fuel tank 40L
class: minicar (light)
body: DA64V: VC
color: Z2S C02
Years: 2008 - 2011
Sales region: Japan
supercharge: 4V
drive: 4WD
transmission: AT
grade: VC
number of the gears: 3AT
abs: ABS (antilock brake system)
wheel: STEEL
join - has 2 passenger seats
high roof
07.2007 - 04.2010
K6A engine gasoline 660 cc
EVCS-4 (mod)
fuel efficiency 15.0km/l



-> possible upgrade to EVDY (turbo) mod with grade VD and gears 4AT (same 4WD, but different gearbox)
type (JOIN TURBO) DA64V-3



http://www.suzuki.co.jp/car/every/detail/spec_join.html

DigitalMy

2018-11-01 22:23

administrator  

356N.png (33,609 bytes)
356N.png (33,609 bytes)

DigitalMy

2018-11-02 01:12

administrator   ~0000692

Last edited: 2019-02-20 14:03

View 6 revisions

Analogs (similar minibus models):
Mazda Scrum DG64V
Nissan NV100 Clipper (2 generation), DR64V (12.2013 - 02.2015)
Mitsubishi Minicab DS64V

Suzuki Frame DA* history:
EBD-DA64V 2005~2013
HBD-DA64V 2013~2015
HBD-DA17V 2015~2019

DigitalMy

2018-11-02 08:37

administrator   ~0000693

Last edited: 2018-12-02 12:57

View 3 revisions

Seats:
Rear: Headrest /86401-68H11-EKL
    alternative: 2008-01-01~ /86401-68H12-EKL

Installed set of rubber pads (slot mats) -> 2018 "smabee" compatible tuning

DigitalMy

2018-11-02 09:00

administrator   ~0000694

Last edited: 2020-09-06 13:55

View 13 revisions

Keys:
433MHz (315MHz)? ID46 Chip ? HU86 (HU87 or HU133R) blade ?
original key measured: teeth area must be 28mm*8mm, blade 44mm*10mm (plus 4mm free length), thickness 2.5mm

rubber U33CV16-27 /37198-76G00
board 94V-0 GCMK-G3X U33PB25A 6 - SWITCH,TRANSMITTER KEYLESS /37182-58J01-000
battery CR1220 /37185-76G50-000
cover 9D2G U33CS15 4 ABS
chip 9861 035 940K
radio 31224 E a9xc SAW



key assy /37145-58J00-000


For lock control unit
code
36795B: controller assy, auto closer /36795-68H00
36790A: controller assy, power slide door /36790-68H30
38690B: controller assy, auto step /38690-68H01
36790: controller assy, power slide door /36790-68H20
38880: controller assy, automatic (computer), one socket /38880-68H00
33945: sensor assy, transmission lever /33945-82C10
38720: controller assy, power steering H7 /38720-68H00
38620A: controller assy, auto leveling /38620-68H00
36770: controller assy, body , 2 sockets /36770-68H40 /36770-68H50 /36770-68H51 (key computer receiver)
38885: controller assy, four /38885-68H01


http://suzuki.epcdata.ru

DigitalMy

2018-11-02 12:04

administrator   ~0000695

Last edited: 2019-02-04 16:14

View 12 revisions

Wheels:
use existing disk W=6.0inch=152mm R=14.0inch=356mm ET=38mm -> 114mm from stand (closer to stand)
try both front and rear axle, define ET

+ tyre: for that disk 175-200mm wide,
Yokohama Ice Guard IG-30 175/60 R14 79Q -> best size for 6" disk
expect 175/60(105mm) or 185/55(102mm) to fit arc good ~560mm
tested 185/60 - it fits, but in most turned position have contact somewhere, so use tyre W=175mm/60% for better
R14*6.0inch_ET38mm disk fits good

Yokohama Avs Winter V901, 185/55 R14 80T
Bridgestone Blizzak Revo2, 185/55 R14
Dunlop DS 2, 185/55 R14
Continental ContiWinterContact TS 860 185/55 R14 80T
Hankook W452 Winter i cept RS2 185/55 R14 80T
Hankook Winter I*Cept RS W442 175/60 R14 79T
Yokohama Ice Guard IG50 175/60 R14 79Q

Yokohama A539 185/50 R14 77V (Yokohama C. Drive AC01, 185/50 R14 77V)


Had installed before on DA64V:
tyre 165/65(107mm) R13inch=330mm 77S ~545mm
disk 4.5JJx13 ET50; PCD 4x100mm ; 114/2+50=107mm from stand
(ET45mm for 4" disk ~102mm)
Manual offered 165/60R14+4.5J_ET50


rim width/2+ET must be same = 51+45=96mm ~100mm ?
ET=100mm-(W/2)mm=24mm ? need 38-24=14mm spacer...

DigitalMy

2018-11-02 13:41

administrator   ~0000696

Last edited: 2021-01-24 12:56

View 4 revisions

Battery:
located in rear compartment under floor.
Terminal type: A
Battery assembly 38B20L, 12v, 28ah /5hr
127*187*227
Suzuki /33610-71320-000
Bosch S4 018 12V 40Ah 0 092 S40 180
Varta 540126033 330A max current -> installed 2021-01-22

DigitalMy

2018-11-05 22:08

administrator   ~0000697

Last edited: 2019-09-11 12:10

View 6 revisions

Bulbs\lamps inside:
T10 type -> rear cabin lost -> same for DA17V and DA16T models

also need socket /36218-74F00-000 (same used in rear door stop and in front mirror ROOM LAMP)
size locker aperture D=12.5mm (1/2") /15.5mm , contact flange D.max=20mm
similar to Philips PC194 PC195 type
actually the same as Toyota Sera meter panel and in many other cars - standard

try to print lens replacement for /36212-68H01

DigitalMy

2018-11-06 16:28

administrator   ~0000701

Last edited: 2020-09-06 13:56

View 5 revisions

Book\manual

TP224 /99011-68H40 (2012)
/99011-68H00 (2005)
/99011-68H10 (2006)
TP216 /99011-68H30 (2011)
 (van)
and other books
+CD

DigitalMy

2018-11-06 17:05

administrator   ~0000702

Last edited: 2019-09-11 01:10

View 5 revisions

CLIPS:

salon has
TRIM QUARTER
CLIP(BEIGE) for aperture D=8mm, pin d=6mm /09409-08308-R8H

headlamp has clip /09409-08327-000
8mm (D) , same as Masuma KJ-1984 and
AMIWA 5035203 -> purchased 10pcs

front bumper and fender lining need same clips 5pcs /09409-08327-000

DigitalMy

2018-11-06 22:49

administrator   ~0000703

Last edited: 2019-09-10 18:59

View 3 revisions

Unit, headlamp rh /35120-68H51-000
/35120-68H52-000
damaged mounts repaired -> replace HCR-504 part
variants:
LE04G6129
LE04H6129 -> replaced in 2019 this model , but it happened without motor level...

DigitalMy

2018-11-07 12:24

administrator   ~0000704

Last edited: 2022-05-04 22:00

View 5 revisions

Brake disk front /5531168H02
compatible G-brake GR01802 is solid (non-ventilated)
- have pair of disks aftermarket in stock
Possibly compatible from Nissan Micra D=214mm h=12mm d=61mm J3301070

Front PAD SET,DISC BRAKE
/55810-68H00-000 or /55810-82M01-000
compatible G-Brake GP09027 =900RUR
- installed 2021-01-30 (L + R side) GP-09027

Rear SHOE SET, BRAKE
/53200-68H10-000
compatible G-Brake GS09001
0000296

DigitalMy

2018-11-07 12:30

administrator   ~0000705

Last edited: 2019-09-10 18:47

View 2 revisions

Front right fender panel /58511-68H00-000
and lining
-> replaced 2019

with bumper corner (repair damage of bumper bottom with soldering)

DigitalMy

2018-11-07 12:31

administrator  

576A.png (18,904 bytes)
576A.png (18,904 bytes)

DigitalMy

2018-12-02 12:55

administrator  

DigitalMy

2018-12-14 11:02

administrator  

Suzuki_36218-74F00-000.JPG (277,024 bytes)

DigitalMy

2019-02-18 10:47

administrator  

351A.png (31,514 bytes)
351A.png (31,514 bytes)

DigitalMy

2019-09-11 17:14

administrator  

DigitalMy

2019-09-15 11:58

administrator   ~0000808

Last edited: 2021-01-28 20:10

View 3 revisions

Replaced rear bumper /71811-68H00-Z2S and tail lights
2019-09-13 -> done


2020-12-13 damaged rear bumper and right lamp again,
get replacement /35650-68H00



DigitalMy

2021-01-31 01:22

administrator  

G-Brake_GP-09027_.jpg (30,085 bytes)
G-Brake_GP-09027_.jpg (30,085 bytes)