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IDProjectCategoryView StatusLast Update
0000095vehicle serviceToyota SERApublic2021-04-11 16:09
ReporterDigitalMy 
PrioritynormalSeverityminorReproducibilityN/A
Status progressResolutionopen 
Summary0000095: Replace (fix) EXY10 car suspension broken after winter
Description1. draglinks (steering) *2 /45503-19155 or /45503-19185 ->delay (no problem found by me in 2014) -> replaced 2018-01 -> done

2. steering tips (END SUB-ASSY, STEERING RACK, FRONT) *2 /45046-19205 ->delay, one replaced (R) -> replaced 2018-01 -> done

3. bearings front axle 2 *2 /90369-35029 -> replaced right one in 2017, now no problem with sound from it -> done

4. 0000066 -> done

5. drive shafts *2 -> to fix
5.1. / 43410-10150 (rh) (+ 43410-10160 (rh)
5.2. / 43420-10150 (lh) , including: SHAFT ASSY, FRONT DRIVE OUTBOARD JOINT /43420-10160 (lh) (+ or 43470-19475)

6. shaft boots (seal, BOOT KIT, FRONT DRIVE SHAFT) *2 / 04438-12171 ->replaced 2016 -> done

7. transaxle filter (together with gearbox), STRAINER ASSY, VALVE BODY OIL filter /35330-12020 -> delay, replaced with "new" unit 0000080 -> done

8. PAN SUB-ASSY, AUTOMATIC TRANSAXLE OIL /35106-12070 ->delay, replaced with "new" unit
+ gasket /35168-12020 -> done

9. Front shock absorbers -> done
9.1. top support seat and insulator

10. rear shock absorber /48530-18030 (48530-18010) *2 -> 600x160x150 -> (Kayaba 341082 or Tokico U2940) , chosen Tokico U2940 -> done
+ spring coil /48231-10240 *2 -> OBK C4T16052 -> done

11. FRONT STABILIZER *2 + CUSHION, FRONT STABILIZER /48817-10020 (also Febest
0123EXZ10F or SWAG 81 94 2982) -> done

12. Front brake support (fix with grease) -> 0000133 -> fixed with seal kit (Frenkit 251012) -> done

13. silentblock replacement for ARM SUB-ASSY, FRONT SUSPENSION, LOWER *2 / Febest (TAB-051 + TAB-052)*2 -> to do 2018

14. engine mounting insulators

15. REAR suspension BUSH

16. Rear axle bearing
TagsNo tags attached.

Relationships

related to 0000066 resolvedDigitalMy TOYOTA SERA brake pads and disk replacement EXY10 
related to 0000080 resolvedDigitalMy Change transmission unit (+ oil and filter) on Toyota Sera EXY10 
related to 0000104 resolvedDigitalMy Repair suspension damages on SERA (EXY10) 

Activities

DigitalMy

2014-05-06 14:48

administrator   ~0000120

Last edited: 2018-09-17 20:01

View 7 revisions

16.
Rear axle:

ordered NK 764514 bearing
as replacement for 90366-17010 (external bearing) + 90366-27001 (internal bearing) + 90311-38037 (seal) + 90252-04001 (split pin)
-> installed
after 1 ride got backlash again,
adjusted tension with wrench
-> done 2016

DigitalMy

2014-07-23 08:32

administrator   ~0000157

Last edited: 2018-09-17 19:58

View 16 revisions

5. Front axle
 try:
run gear when front wheel up (use jack)
-> done
-> got crack sounds in shaft(s): CV(s) or bearing(s), left side more than right,
inner end more that outer,
also both hub bearings to be replaced.

replace both sides (bearing and seal)
FOR FRONT AXLE HUB:
bearing D=35\68mm H=33mm /90369-35029 -> replace H12016JC (BTA)* or
Koyo DAC3568W-6CS81
+ RING, HOLE SNAP /90521-75003
+ SEALs /04422-10040 -> Musashi T1284

Currently: hub nut is M22x1.5mm, wrench 30mm + both sides, front L+R

make shaft check and switch to used shaft(s) rebuilt
on RIGHT and LEFT side + compatible ABS axle HUB(s)
 
have to prepare 1 set (hub+shaft+nut) compatible with "ABS",
Installed "Right" hub with ABS and old CV shaft there without ABS,
-> need to prepare "ABS" shaft and replace it:
put on COVER, FRONT DRIVE SHAFT DUST, RH
-> also hub bearing is not very silent on "R" side

do need to prepare "L" ABS set: replace BOOTs (KIT, FRONT DRIVE SHAFT)
buy "L" axle hub

use special CV remover to separate

DigitalMy

2014-08-11 10:57

administrator   ~0000162

Last edited: 2018-09-13 00:17

View 7 revisions

1. STEERING RACK /44250-18010
ordered and received used assy
-> but test above does not show this rack mulfunction -> delay replacement

2. Replaced END SUB-ASSY, TIE ROD, RH
 on right side after 1 year (was damaged indeed) with original used. /45046-19205
replacement had not fixed main rattling (from hub bearing),
original nut M12

DigitalMy

2014-08-25 10:24

administrator   ~0000171

Last edited: 2018-09-18 09:29

View 7 revisions

9. Shock absorber
FRONT
9.2. ABSORBER ASSY, SHOCK, FRONT
/48510-18010 rh -> Tokico B2186 (with fatter rod) -> replaced
(was B2188 with thinner rod)
/48520-18010 lh -> Tokico B2187 (with fatter rod) -> replaced
(was B2189 with thinner rod)
9.3. BUMPER, FRONT SPRING, NO.1 - protect from dust, rubber
/48331-16060 *2 -> Febest TSHB20 -> installed
9.4. SPRING, FRONT COIL
/48131-16660 *2 -> Masuma CS1014 -> replaced (was the same)

9.5. Seal in the absorber upper plates /90303-22049
 (ordered Febest TSD001) -> to replace 2018



Also have old absorbers KYB 333067 (R) + 333068 (L)
Monroe

DigitalMy

2014-08-25 10:25

administrator   ~0000172

Last edited: 2018-09-18 09:42

View 8 revisions

10. Shock absorber
REAR suspension

10.1. ABSORBER ASSY rear /48530-10090 or 48530-10260 (original /48530-10080) *2 ->
TOKICO U2940 -> bought (EMEX) ->replaced

10.2. Coil spring rear /48231-10240
can be replaced with OBK C4T16052 -> delay (it was OBK already, C4T16052H ?)

10.3. boots BUMPER, REAR SPRING *2 /48341-10090
-> ordered original (exist), installed 2014

10.4. RETAINER(FOR REAR SUPPORT TO REAR SHOCK ABSORBER) *2 /90948-02082
-> ordered original (exist), installed 2014

DigitalMy

2014-08-25 10:50

administrator   ~0000174

Last edited: 2018-09-18 09:15

View 6 revisions

9.1. Replace later top of front stand (both):
9.1.1. SUPPORT SUB-ASSY, FRONT SUSPENSION *2 /48609-18010 - plate with 4pcs screw
9.1.2. 48680D SEAL, DUST(FOR FRONT SUSPENSION SUPPORT) /90303-22049 -> 9.5
9.1.3. SEAT SUB-ASSY, FRONT SPRING, NO.1 *2 /48044-10030 - plate under support
9.1.4. INSULATOR, FRONT COIL SPRING, UPPER *2 /48157-10020 - inside plate


Support part was /48681-18010 ? (above support)

DigitalMy

2014-09-24 14:27

administrator   ~0000182

Last edited: 2018-09-18 13:49

View 5 revisions

15. REAR suspension: execute extended test and conclude...

BUSH, REAR SUSPENSION ARM, NO.3 *2 /48725-10031 -> replace /48725-10040 or /48725-16150
L=60mm D=55mm d=12.5mm l=44mm
compatible MTP MTA108 , Febest TAB-071 -> later

BUSH, LATERAL CONTROL ROD *2 /90385-18015 -> later

DigitalMy

2018-02-07 19:14

administrator   ~0000615

Last edited: 2018-09-18 13:57

View 6 revisions

13. FRONT suspension arms:

Replace both ARMs with silentblocks:
left /48069-16060 /48069-10070 (purchased CTR CQT-17L)
right /48068-16060 /48068-10090 (purchased CTR CQT-17R)

on left side cracked main BOLT (FOR FRONT SUSPENSION LOWER ARM) /90119-12099

DigitalMy

2018-02-07 19:53

administrator  

DigitalMy

2018-02-07 22:41

administrator  

DigitalMy

2018-02-08 10:30

administrator  

draglink_steering.png (49,024 bytes)
draglink_steering.png (49,024 bytes)

DigitalMy

2018-02-08 10:32

administrator  

DigitalMy

2018-02-08 10:53

administrator  

DigitalMy

2018-02-08 23:49

administrator   ~0000616

Last edited: 2018-09-18 14:04

View 5 revisions

11. Stabilizer bar (front) connector to arm:
prepare two sets of assy:
need 4pcs rubber cushion and 2pcs M8 W12 nuts on each side (L,R)

CUSHION, FRONT STABILIZER /48817-10020 (purchased SAT ST4881710020, similar cheaper SAT ST4881730020)

prepared, replaced 2018-08-31 (white) -> done


11.1 BUSH, FRONT STABILIZER BAR, NO.1 /48815-10090
2pcs replaced compatible "Febest TSBRZJ120R" 2018-08-31
cracked /91611-60822 bolt for front stabilizer bush bracket, 4pcs, W=12mm
one broken in body M6*20? -> drilled out, replaced 2018 from other car -> done

DigitalMy

2018-03-04 09:15

administrator  

CQT-17L_ CQT-17R_CTR.JPG (210,583 bytes)
CQT-17L_ CQT-17R_CTR.JPG (210,583 bytes)

DigitalMy

2018-07-26 16:06

administrator   ~0000675

Last edited: 2018-09-04 18:16

View 5 revisions

14. Engine support (12371A INSULATOR, ENGINE MOUNTING, REAR) bottom center /12371-11280 /12371-11340 /12371-11360
"silent block"
-> do inspection first

DigitalMy

2018-07-26 16:06

administrator  

engine_mounting.png (73,551 bytes)
engine_mounting.png (73,551 bytes)

DigitalMy

2018-09-18 13:50

administrator  

90303-22049_.jpg (8,272 bytes)
90303-22049_.jpg (8,272 bytes)

DigitalMy

2019-03-09 20:47

administrator  

ABS_EXY10_scheme.jpg (163,060 bytes)
ABS_EXY10_scheme.jpg (163,060 bytes)

DigitalMy

2020-05-18 14:52

administrator   ~0002905

Last edited: 2021-04-11 16:09

View 3 revisions

2020:
wheel nut damaged left on bolt right front,
drill out with 12mm (cobalt-coated) and install new bolt -> done

right arm bent (impact) -> replace arm -> done

0002345