View Issue Details

IDProjectCategoryView StatusLast Update
0001344vehicle serviceToyota SERApublic2022-04-26 09:44
ReporterDigitalMy 
PrioritynormalSeverityminorReproducibilityalways
Status assignedResolutionopen 
Summary0001344: Fix basic gray EXY10
Description1) Get front headlamp
since there is changed hood , must fit lamp from VAZ 2113 2114 2115
TF1404H
ProSport RS-01696 or RS-01859 > they are much different from original

2) Get main radiator for Sera 5E engine
SAT TY0001-EP80 similar, but width (640mm) is 20mm smaller than original > got this replacement (2021-05-02)
Get cap D=37-41mm,in=30mm /16401-72090 or 16401-20353 or 16401-36030
Compatible SAT R102A or R103B

3) Get wheels R16 inch 6.0 inch wide disk -> installed with tyre 195mm*45% > 16 simple nuts used (2021-04-24)
TagsNo tags attached.

Relationships

related to 0000130 assignedDigitalMy Replace and fix damaged in accident front of Toyota Sera EXY10 
related to 0004374 assignedDigitalMy Repair front wiring EXY10 
related to 0004373 assignedDigitalMy Repair engine cooler fan power lines 

Activities

DigitalMy

2021-04-04 15:21

administrator   ~0004005

Last edited: 2021-09-13 18:20

View 5 revisions

1) install custom headlamp
prepared (from Lada tuning)

make changes with cut and deformation,
see wiring repair in 0004374

There was additional relay, and 4-pin connectors, which is not enough for block:
H) high beam
L) low beam
C) clearance as DRL
G) ground to frame
T) turn signal



custom_headlamp_2021.jpg (37,033 bytes)
custom_headlamp_2021.jpg (37,033 bytes)

DigitalMy

2021-04-04 15:59

administrator   ~0004006

Last edited: 2021-05-02 21:32

View 3 revisions

2) Measure main radiator and compare with current holey
width is 660mm



TY0001-EP80_SAT.jpg (44,385 bytes)
TY0001-EP80_SAT.jpg (44,385 bytes)

DigitalMy

2021-04-04 17:02

administrator   ~0004007

4) repair front shock absorbers dustcoats (both sides)

DigitalMy

2021-04-04 18:41

administrator   ~0004008

Last edited: 2021-09-13 02:11

View 3 revisions

5) turn lights missing
5.1.) in fenders (side turn) > found in stock > installed > tested OK
5.2.) in front bumper (turn) > found and purchased pair > insert bulbs (original 21W) > repair wiring
fix wiring and connectors > from donor car > got connectors
GNG lines are crimped and go to frame
each side has only one +12V wire comes from main harness, after that this one power line joined with two wires from bulb sockets by crimp
Left: G-B +W-B (GND)
Right:G-Y + W-B (GND)
each in parallel with rear and panel (combination meter indicator)



DigitalMy

2021-04-04 18:49

administrator   ~0004009

6) brake line (front left)
brake disk front right
change brake fluid, test supports

st-43512-16080.jpg (134,714 bytes)
st-43512-16080.jpg (134,714 bytes)

DigitalMy

2021-04-05 01:19

administrator   ~0004010

Last edited: 2021-04-11 16:02

View 3 revisions

7) windshield washer missing

wiper damaged
right /85212-18010 or /85212-18011 or /85212-18012 = 530mm
left /85222-12692 or /85222-18010 = 430mm
purchased rubber replacement LEDO 530LWBP



windshield_washer.png (40,874 bytes)
windshield_washer.png (40,874 bytes)

DigitalMy

2021-05-02 21:39

administrator   ~0007015

Last edited: 2021-08-28 21:27

View 2 revisions

2.1.) mounting for radiator
2pcs bottom 16535-63021
2 pcs top 16505-11120

used bottom custom parts
used donor top parts, including cap
mounted



DigitalMy

2021-09-14 10:22

administrator   ~0007086

Repair wiper and washer wiring

DigitalMy

2022-04-26 08:35

administrator   ~0007158

8) Oil leak on crankshaft
- replace seal
/90311-35035 or /90311-35040 or /90311-35013

90311-35040.png (129,967 bytes)
90311-35040.png (129,967 bytes)

DigitalMy

2022-04-26 09:44

administrator   ~0008158

9) replace left door roof glass /68126-18010